CAD & 3D Printing
Enclosures, fixtures, and mechanical parts that finish your electronics.
Good electronics need good packaging. We design the enclosures, fixtures, and mechanical parts that turn a bare board into a finished product: housings that fit exactly, manage heat, and go together easily. Using Fusion's CAD/ECAD integration we model around your actual PCB, and with in-house FDM printing we iterate on fit and function in days, not weeks.
Modeled around your actual board. Fusion CAD/ECAD means the enclosure fits the real PCB, and in-house printing means we iterate in days, not weeks.
Featured Projects
spooresLEAK Enclosure
Waterproof housing for a battery leak sensor
A battery-powered leak sensor needed a housing that fit the board exactly, kept water out (the whole point of a leak sensor), and still let its humidity and air-quality sensors breathe. A generic box would not do.
We modeled the enclosure in Fusion around the actual PCB, designed a custom gasket, a battery compartment, and threaded fastener bosses, then printed and refined it in-house until the fit and the seal were right. A sibling housing for the spooresVALVE controller followed the same approach. The result: field-ready enclosures that fit the electronics like they were made for them, because they were.
- Waterproof
- Custom gasket
- Fusion CAD/ECAD
- FDM printed
- In-house iteration
Spoores Test Fixture
A CAD/ECAD programming fixture: a toggle clamp and pogo-pin plate modeled around the Spoores board stack.
Living Room Model
A full living-space model in Fusion: stairs, built-in cabinetry, and board and batten.
Custom Outlet Plate
A two-gang outlet cover with raised name lettering, modeled and 3D printed.
Elevé Esthetics Sign
A layered 3D sign: a lotus form with raised script lettering for an esthetics studio.
Roots and Rituals Sign
Multi-color 3D-printed lettering for a Roots and Rituals sign, printed in-house.
Salvatorre Enclosure
A Salvatorre-branded electronics enclosure with raised lettering, shown in section around the board.
Watch it come together
A quick look at a print coming to life on the bed.
Why it is low-risk to hand this to us
Mechanical parts that do not fit the board waste a print run and a week. Here is what keeps that from happening.
📐 Modeled around your board
Fusion's CAD/ECAD integration means the enclosure fits the actual PCB, down to the connector, not a guess.
🖨️ Iterate in-house, fast
In-house FDM printing, so we test fit and function in days, not weeks of back-and-forth with a print shop.
🌡️ Thermal and structural
Vents, standoffs, and wall thickness that account for heat and stress, not just how it looks on screen.
🔧 Assembly-friendly
Snap fits, fastener bosses, and cable routing designed so it goes together easily on the bench and the line.
🏭 Production-ready files
STEP and STL export with DFM in mind, so you scale from printed prototypes to injection molding cleanly.
🧰 More than enclosures
Brackets, mounts, test fixtures, and mechanical parts that finish the product around the electronics.
How we work
A tight loop from your board to a part that fits it, printed and proven on the real hardware.
Scope the part
We talk through fit, environment, and how it mounts and assembles, so the design solves the real problem.
Model around the PCB
We model the housing in Fusion around your actual board, so clearances and connector cutouts are exact.
Print and test fit
We print in-house and check fit, function, and assembly on the real hardware, then refine fast.
Iterate and deliver
A few quick spins to get it right, then STEP and STL files ready for printing or production tooling.
Salvatorre is a solutions company: we design and deliver the parts and keep the design ready to iterate and re-supply. Enclosures and fixtures often come bundled with a PCB or embedded project; standalone, every job is scoped and quoted to the work.
What it costs
Rough starting points by part complexity. Every project is scoped and quoted to the work, with the engagement model that fits.
Enclosure or Part
from $1,500
A single enclosure or mechanical part, modeled around your board and printed to test fit.
- ✓ One enclosure or mechanical part
- ✓ Modeled around your PCB in Fusion
- ✓ Printed prototype to verify fit
- ✓ STEP and STL files delivered
Assembly
from $5,000
A multi-part assembly with proper fit, tolerancing, and a few iteration cycles.
- ✓ Everything in Enclosure or Part
- ✓ Multi-part assembly and tolerancing
- ✓ Thermal and structural considerations
- ✓ Multiple printed iterations
- ✓ Assembly and mounting hardware called out
Product Housing
from $12,000
A finished product housing, iterated for fit and function and ready for production tooling.
- ✓ Everything in Assembly
- ✓ Production-intent housing design
- ✓ DFM for injection molding
- ✓ Gaskets, seals, and ingress protection
- ✓ Test fixtures and jigs as needed
Frequently asked questions
Do you model around my actual PCB? +
Yes. Fusion's CAD/ECAD integration lets us bring your board into the design, so clearances, standoffs, and connector cutouts fit the real hardware rather than a rough guess.
What materials do you print in? +
FDM in PLA, PETG, and TPU, chosen for strength, temperature, and flexibility. For production, we deliver files ready for injection molding or other processes.
Do you print in-house? +
Yes. In-house FDM printing means we iterate on fit and function in days, testing against the real electronics before committing to anything expensive.
Can you design test fixtures and jigs, not just enclosures? +
Yes. Brackets, mounts, programming fixtures, and production jigs are all part of the work, whatever mechanical parts finish the product.
Can you take it to production? +
Yes. We design with manufacturing in mind and export STEP and STL files, so you can move from printed prototypes to injection molding without a redesign.
How do you price the work? +
See the tiers above for rough starting points by complexity. Every project gets a firm quote once we scope it, as a fixed-scope engagement.
Let's build The Next Big Thing together! 🚀
Whether you need embedded software, PCB design, or a full product development partner, we're here to help.
